Effects of controllable process factors on Al rear surface bumps in Si solar cells

High efficiency solar cells require good back surface field passivation and high back reflectance in the rear Al region. In module processes, wafer-based solar cell can break through stress during soldering uneven rear aluminum surfaces - a serious problem that affects throughput. This work examined rear surfaces with respect to controllable process factors such as ramping and cooling rates during rapid thermal processing, and the fineness of aluminum powder used in the screen-printed paste. A faster ramp up rate resulted in a uniform temperature gradient between the aluminum and silicon surfaces. As a results, the bumps on the aluminum surface were small and of high density. Fine aluminum metal powder in the paste for screen-printing contact points resulted in large distribution, high density bumps. Bumps formed during cooling in metallization, their sizes and densities were dependent the on uniformity of the aluminum and silicon liquid wetting of the silicon surface.     

Inexpensive d‐dimensional matchings

Suppose that independent U(0, 1) weights are assigned to the ${d\choose 2}n^{2}$ edges of the complete d‐partite graph with n vertices in each of the d maximal independent sets. Then the expected weight of the minimum‐weight perfect d‐dimensional matching is at least $\frac{3}{16}n^{1-(2/d)}$. We describe a randomized algorithm that finds a perfect d‐dimensional matching whose expected weight is at most 5d³n^1?(2/d)+d¹⁵ for all d≥3 and n≥1. © 2002 John Wiley & Sons, Inc. Random Struct. Alg., 20, 50–58, 2002     

Contrasting friction and diffusion in molecularly thin confined films

We study, using fluorescence correlation spectroscopy, translational diffusion in molecularly thin liquids confined within a surface forces apparatus. The diffusion coefficient decreases exponentially from the edges towards the center of the Hertzian contact and further suggests the presence of a small number of distinct diffusion processes. This holds alike a crystallizable fluid (OMCTS) and a glass-former (1,2-propane diol), both of which displayed static friction. We conclude that friction, the average of an ensemble of molecules, masked massively heterogeneous molecular mobility.     

Preparation and Characterization of Ceramic Hollow Microspheres for Heavy Metal Ion Removal in Wastewater

Ceramic hollow microspheres (CHMSs) were prepared to use as supports for the removal of heavy metal ions from industrial waste-water. A water extraction sol–gel technique was used to prepare porous CHMS by extracting water from an emulsion of LUDOX (silica colloid; SiO₂, Aldrich Co.) and 2-ethyl-1-hexanol. Experiments were conducted to control pore size, wall thickness, and separation yield by examining the ratio of precursors (LUDOX and 2-ethyl-1-hexanol), catalyst (NH₄OH), sintering temperature, surfactant (SPAN 80), extractant (n-butanol), stirring speed, and concentration of precursor (LUDOX). The results revealed that the optimum conditions were 20 ml of a 10 wt% solution of LUDOX, 10 ml of NH₄OH, a sintering temperature of 500°C, 0.4 ml of SPAN 80, 200 ml of n-butanol, and a stirring speed of 730 rpm/100 ml of 2-ethyl-1-hexanol. CHMSs were impregnated in Cyanex 272 and examined for their ability to remove heavy metal ions from a solution. Based on an experiment involving the removal of metal ions using CHMSs that were prepared under optimum conditions, Zn ion was removed at a level of 0.354 mmol/g at pH 4, which was about twice the adsorption capacity of CHMSs prepared by Wilcox (Mater. Res. Soc. Symp. Proc.346, 201 (1994)).     

Study of the neutron quantum states in the gravity field

We have studied neutron quantum states in the potential well formed by the earths gravitational field and a horizontal mirror. The estimated characteristic sizes of the neutron wave functions in the two lowest quantum states correspond to expectations with an experimental accuracy. A position-sensitive neutron detector with an extra-high spatial resolution of m was developed and tested for this particular experiment, to be used to measure the spatial density distribution in a standing neutron wave above a mirror for a set of some of the lowest quantum states. The present experiment can be used to set an upper limit for an additional short-range fundamental force. We studied methodological uncertainties as well as the feasibility of improving further the accuracy of this experiment.Received: 31 July 2004, Published online: 7 March 2005PACS: 03.65, 28.20 Correspondence to: V. Nesvizhevsky     

Release of N(2) from the carbon nanotubes via high-temperature annealing

Nitrogen (N)-doped carbon nanotubes (CNTs) were heated to 1000 degrees C under an ultrahigh vacuum. X-ray photoelectron spectroscopy (XPS) and X-ray absorption near-edge structure (XANES) reveal three different N structures; graphitelike, pyridine-like, and molecular N(2). The vibrationally resolved XANES peaks of N(2) were first observed, suggesting the existence of molecular N(2) as intercalated and trapped forms. The annealing process can decrease the average N content from 6.3 at. % to 3.3 at. %, mainly by releasing molecular N(2). Electron energy-loss spectroscopy (EELS) confirms that the annealing releases molecular N(2) from the CNTs.     

Curved Hammett plot in alkaline hydrolysis of O-aryl thionobenzoates: change in rate-determining step versus ground-state stabilization

Second-order rate constants have been measured for alkaline hydrolysis of O-aryl thionobenzoates (X-C(6)H(4)-CS-OC(6)H(4)-Y) in 80 mol % H(2)O-20 mol % DMSO at 25.0 +/- 0.1 degrees C. The Hammett plot for the reaction of O-4-nitrophenyl X-substituted thionobenzoates (X-C(6)H(4)-CS-OC(6)H(4)-NO(2), 1a-e) exhibits a downward curvature. However, a possible traditional explanation in terms of a change in the rate-determining step (RDS) has been considered but rejected. The proposed explanation involves stabilization of the ground-state (GS) through-resonance interaction between the electron-donating substituent X and the thionocarbonyl functionality on the basis of the linear Yukawa-Tsuno plot obtained for the same reaction. The Br?nsted-type plot for the reaction of O-aryl thionobenzoates (C(6)H(5)-CS-OC(6)H(4)-Y, 2a-i) is linear but exhibits many scattered points with a small beta(lg) (-0.35). The Hammett plot for the same reaction shows rather poor correlation with sigma(-) constants but much better correlation with sigma(o) constants. The alkaline hydrolysis of O-aryl thionobenzoates (1a-e and 2a-i) has been proposed to proceed through an addition intermediate in which bond formation is the RDS.